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  • Cost-effective and reliable evaporation and crystallization processes

    Overview of Plate-Tube Combined TVR Evaporation System

    Plate and tube evaporation equipment can be mixed and matched, with multiple evaporator bodies connected to form a complete energy-saving evaporation system.

    The final evaporator stage employs forced circulation evaporation and continuous crystallization equipment.

    The steam ejector (TVR) in the system contributes to further energy savings. Common configurations include double-effect, triple-effect, quadruple-effect, and quintuple-effect evaporation and crystallization systems.

    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.

    Pharmaceutical Medicine

    Chemical Industry

    Food

    Environmental Protection

    Biotechnology

    Sodium Chloride

    Sodium Sulfate

    Ammonium Sulfate

    Process Description

    Preheating

    Shanghai Princose Energy Technology Co. Ltd.

    The material is preheated through a preheater before entering the evaporator.

    Evaporation

    Shanghai Princose Energy Technology Co. Ltd.

    Inside the evaporator, the material exchanges heat with heating steam and evaporation occurs. The gas-liquid mixture then enters a separator for gas-liquid separation.

    Compression

    Shanghai Princose Energy Technology Co. Ltd.

    The generated secondary steam is compressed by a compressor to increase its pressure and temperature.

    Reuse

    Shanghai Princose Energy Technology Co. Ltd.

    The compressed steam is sent back to the evaporator to serve as heating steam, achieving cyclic utilization.

    Plate-Tube Combined TVR Evaporation System Process Characteristics

    Shanghai Princose Energy Technology Co. Ltd.
    Shanghai Princose Energy Technology Co. Ltd.

    The more effect bodies, the less steam consumption.

    The (TVR+) combined plate-and-tube evaporator-crystallizer is an evaporator type first developed and launched by our company into the market. It features advanced technology, easy operation, high cost-effectiveness in investment and energy saving, low maintenance costs, and significant energy-saving effects.

    Broad Applicability

    It can be freely combined into an evaporation-crystallization system that matches the evaporation medium well. For instance, falling film multi-effect, forced circulation multi-effect, and multi-effect evaporation-crystallization systems that combine falling film and forced circulation can all be further enhanced with the addition of steam ejectors to form a more energy-efficient TVR multi-effect system. The TVR steam ejector pump is used to recompress part of the secondary steam as a heat source for subsequent effects.

    Stable Steam Supply

    Using TVR requires a stable supply of steam. The performance of TVR directly affects the steam-saving effect, so it is necessary to use products with guaranteed operational performance. If the quality and performance of the steam ejector pump are poor, the steam-saving effect will not be significant, and it may easily be damaged due to loud noise and significant vibration.

    Low Power Consumption and CIP Capability

    It is suitable for concentration, evaporation, and crystallization in situations where steam prices are relatively low. The pump has a relatively small flow rate and installed power, resulting in low power consumption. The system is equipped with a CIP cleaning system, enabling on-site cleaning. The choice of crystallizer depends on the type of precipitated crystals, with options including the forced circulation crystallizer (FC), Oslo (OSL) crystallizer, and DTB crystallizer.

    System Composition

    Plate-Tube Combined TVR Evaporation System

    Service cases

    Shanghai Princose Energy Technology Co. Ltd. Shanghai Princose Energy Technology Co. Ltd. Shanghai Princose Energy Technology Co. Ltd. Shanghai Princose Energy Technology Co. Ltd. Shanghai Princose Energy Technology Co. Ltd. Shanghai Princose Energy Technology Co. Ltd. Shanghai Princose Energy Technology Co. Ltd.

    Career

    Professional

    build Brilliant

    Future

    Proficient in industry/Achieving the future